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Journal Articles

Assessment of hydrogen embrittlement behavior in Al-Zn-Mg alloy through multi-modal 3D image-based simulation

Fujihara, Hiro*; Toda, Hiroyuki*; Ebihara, Kenichi; Kobayashi, Masakazu*; Mayama, Tsuyoshi*; Hirayama, Kyosuke*; Shimizu, Kazuyuki*; Takeuchi, Akihisa*; Uesugi, Masayuki*

International Journal of Plasticity, 174, p.103897_1 - 103897_22, 2024/03

 Times Cited Count:0

Hydrogen(H) embrittlement in high-strength aluminum(Al) alloys is a crucial problem. H accumulation at the interface of precipitates in Al alloy is considered to cause embrittlement. However, there is no quantitative knowledge regarding the interaction between H distribution and stress field near cracks. In this study, using a multi-modal three-dimensional image-based simulation combining the crystal plasticity finite element method and H diffusion analysis, we tried to capture the stress distribution near the crack, its influence on the H distribution, and the probability of crack initiation in the experimental condition. As a result, it was found that grain boundary cracks transition to quasi-cleavage cracks in the region where the cohesive energy of the semi-coherent interface of MgZn$$_2$$ precipitates decreases due to H accumulation near the tip. We believe the present simulation method successfully bridges nanoscale delamination and macroscale brittle fracture.

Journal Articles

Stress corrosion cracking induced by the combination of external and internal hydrogen in Al-Zn-Mg-Cu alloy

Tang, J.*; Wang, Y.*; Fujihara, Hiro*; Shimizu, Kazuyuki*; Hirayama, Kyosuke*; Ebihara, Kenichi; Takeuchi, Akihisa*; Uesugi, Masayuki*; Toda, Hiroyuki*

Scripta Materialia, 239, p.115804_1 - 115804_5, 2024/01

 Times Cited Count:0 Percentile:0(Nanoscience & Nanotechnology)

Stress corrosion cracking (SCC) behaviors induced by the combination of external and internal hydrogen (H) in an Al-Zn-Mg-Cu alloy were systematically investigated via in situ 3D characterization techniques. SCC of the Al-Zn-Mg-Cu alloy could initiate and propagate in the potential crack region where the H concentration exceeded a critical value, in which the nanoscopic H-induced decohesion of $$eta$$-MgZn$$_2$$ precipitates resulted in macroscopic cracking. External H that penetrated the alloy from the environment played a crucial role during the SCC of the Al-Zn-Mg-Cu alloy by generating gradient-distributed H-affected zones near the crack tips, which made Al alloys in water environment more sensitive to SCC. Additionally, the pre-existing internal H was driven toward the crack tips during plastic deformation. It was involved in the SCC and made contributions to both the cracks initiation and propagation.

Journal Articles

Multi-modal 3D image-based simulation of hydrogen embrittlement crack initiation in Al-Zn-Mg alloy

Higa, Ryota*; Fujihara, Hiro*; Toda, Hiroyuki*; Kobayashi, Masakazu*; Ebihara, Kenichi; Takeuchi, Akihisa*

Keikinzoku, 73(11), p.530 - 536, 2023/11

In Al-Zn-Mg alloys, suppression of hydrogen embrittlement is necessary to improve their strength. In this study, the distribution of stress, strain, and hydrogen concentration in the actual fracture region was investigated using the crystal plasticity finite element method and hydrogen diffusion analysis based on a model derived from three-dimensional polycrystalline microstructural data obtained by X-ray CT. In addition, the distributions of stress, strain, and hydrogen concentration were compared with the actual crack initiation behavior by combining in-situ observation of tensile tests using X-ray CT and simulation. The results show that stress loading perpendicular to the grain boundary due to crystal plasticity dominates grain boundary crack initiation. It was also found that internal hydrogen accumulation due to crystal plasticity has little effect on crack initiation.

JAEA Reports

User's manual and analysis methodology of probabilistic fracture mechanics analysis code PASCAL Ver.5 for reactor pressure vessels

Takamizawa, Hisashi; Lu, K.; Katsuyama, Jinya; Masaki, Koichi*; Miyamoto, Yuhei*; Li, Y.

JAEA-Data/Code 2022-006, 221 Pages, 2023/02

JAEA-Data-Code-2022-006.pdf:4.79MB

As a part of the structural integrity assessment research for aging light water reactor (LWR) components, a probabilistic fracture mechanics (PFM) analysis code PASCAL (PFM Analysis of Structural Components in Aging LWR) has been developed in Japan Atomic Energy Agency. The PASCAL code can evaluate failure probabilities and failure frequencies of core region in reactor pressure vessel (RPV) under transients by considering the uncertainties of influential parameters. The continuous development of the code aims to improve the reliability by introducing the analysis methodologies and functions base on the state-of-the-art knowledge in fracture mechanics and domestic data. In the first version of PASCAL, which was released in FY2000, the basic framework was developed for analyzing failure probabilities considering pressurized thermal shock events for RPVs in pressurized water reactors (PWRs). In PASCAL Ver. 2 released in FY 2006, analysis functions including the evaluation methods for embedded cracks and crack detection probability models for inspection were introduced. In PASCAL Ver. 3 released in FY 2010, functions considering weld-overlay cladding on the inner surface of RPV were introduced. In PASCAL Ver. 4 released in FY 2017, we improved several functions such as the stress intensity factor solutions, probabilistic fracture toughness evaluation models, and confidence level evaluation function by considering epistemic and aleatory uncertainties related to influential parameters. In addition, the probabilistic calculation method was also improved to speed up the failure probability calculations. To strengthen the practical applications of PFM methodology in Japan, PASCAL code has been improved since FY 2018 to enable PFM analyses of RPVs subjected to a broad range of transients corresponding to both PWRs and boiling water reactors, including pressurized thermal shock, low-temperature over pressure, and normal operational transients. In particular, the stress intensi

Journal Articles

Long-timescale transformations of self-interstitial atom clusters of Cu using the SEAKMC method; The Effect of setting an activation energy threshold for saddle point searches

Hayakawa, Sho*; Yamamoto, Yojiro*; Okita, Taira*; Itakura, Mitsuhiro; Suzuki, Katsuyuki*

Computational Materials Science, 218, p.111987_1 - 111987_10, 2023/02

 Times Cited Count:1 Percentile:14.66(Materials Science, Multidisciplinary)

Journal Articles

Molecular dynamics simulation to elucidate effects of spatial geometry on interactions between an edge dislocation and rigid, impenetrable precipitate in Cu

Tsugawa, Kiyoto*; Hayakawa, Sho*; Okita, Taira*; Aichi, Masaatsu*; Itakura, Mitsuhiro; Suzuki, Katsuyuki*

Computational Materials Science, 215, p.111806_1 - 111806_8, 2022/12

 Times Cited Count:2 Percentile:29.01(Materials Science, Multidisciplinary)

Journal Articles

Hydrogen embrittlement of high-strength steel sheets

Hojo, Tomohiko*; Shibayama, Yuki; Ajita, Saya*; Koyama, Motomichi*; Akiyama, Eiji*

Materia, 61(7), p.413 - 418, 2022/07

no abstracts in English

Journal Articles

Molecular dynamics study of phosphorus migration in $$Sigma$$3(111) and $$Sigma$$5(0-13) grain boundaries of $$alpha$$-iron

Ebihara, Kenichi; Suzudo, Tomoaki

Metals, 12(4), p.662_1 - 662_10, 2022/04

 Times Cited Count:2 Percentile:32.54(Materials Science, Multidisciplinary)

Phosphorus atoms in steels accumulate at grain boundaries via thermal and/or irradiation effects and induce grain boundary embrittlement. Quantitative prediction of phosphorus segregation at grain boundaries under various temperature and irradiation conditions is therefore essential for preventing embrittlement. To develop a model of grain boundary phosphorus segregation in $$alpha$$-iron, we studied the migration of a phosphorus atom in two types of symmetrical tilt grain boundaries ($$Sigma$$3[1-10](111) and $$Sigma$$5[100](0-13) grain boundaries) using molecular dynamics simulations with an embedded atom method potential. The results revealed that, in the $$Sigma$$3 grain boundary, phosphorus atoms migrate three-dimensionally mainly in the form of interstitial atoms, whereas in the $$Sigma$$5 grain boundary, these atoms migrate one-dimensionally mainly via vacancy-atom exchanges. Moreover, de-trapping of phosphorus atoms and vacancies was investigated.

Journal Articles

The Role of silicon on solute clustering and embrittlement in highly neutron-irradiated pressurized water reactor surveillance test specimens

Takamizawa, Hisashi; Hata, Kuniki; Nishiyama, Yutaka; Toyama, Takeshi*; Nagai, Yasuyoshi*

Journal of Nuclear Materials, 556, p.153203_1 - 153203_10, 2021/12

 Times Cited Count:3 Percentile:31.78(Materials Science, Multidisciplinary)

Solute clusters (SCs) formed in pressurized water reactor surveillance test specimens neutron-irradiated to a fluence of 1 $$times$$ 10$$^{20}$$ n/cm$$^{2}$$ were analyzed via atom probe tomography to understand the effect of silicon on solute clustering and irradiation embrittlement of reactor pressure vessel steels. In high-Cu bearing materials, Cu atoms were aggregated at the center of cluster surrounded by the Ni, Mn, and Si atoms like a core-shell structure. In low-Cu bearing materials, Ni, Mn, and Si atoms formed cluster and these solutes were not comprised core-shell structure in SCs. While the number of Cu atoms in clusters was decreased with decreasing nominal Cu content, the number of Si atoms had clearly increased. The cluster radius ($$r$$) and number density ($$N_{d}$$) decreased and increased, respectively, with increasing nominal Si content. The shift in the reference temperature for nil-ductility transition ($$Delta$$RT$$_{NDT}$$) showed a good correlation with the square root of volume fraction ($$V_{f}$$) multiplied by r ($$sqrt{V_{f}times {r}}$$). This suggested that the dislocation cutting through the particles mechanism dominates the precipitation hardening responsible for irradiation embrittlement. The negative relation between the nominal Si content and $$Delta$$RT$$_{NDT}$$ indicated that increasing of nominal Si content reduces the degree of embrittlement.

Journal Articles

Bayesian analysis of Japanese pressurized water reactor surveillance data for irradiation embrittlement prediction

Takamizawa, Hisashi; Nishiyama, Yutaka

Journal of Pressure Vessel Technology, 143(5), p.051502_1 - 051502_8, 2021/10

 Times Cited Count:3 Percentile:30.36(Engineering, Mechanical)

no abstracts in English

Journal Articles

Effects of residual stress on hydrogen embrittlement of a stretch-formed tempered martensitic steel sheet

Nishimura, Hayato*; Hojo, Tomohiko*; Ajita, Saya*; Shibayama, Yuki*; Koyama, Motomichi*; Saito, Hiroyuki*; Shiro, Ayumi*; Yasuda, Ryo*; Shobu, Takahisa; Akiyama, Eiji*

Tetsu To Hagane, 107(9), p.760 - 768, 2021/09

 Times Cited Count:0 Percentile:0(Metallurgy & Metallurgical Engineering)

no abstracts in English

Journal Articles

Effects of stress and plastic strain on hydrogen embrittlement fracture of a U-bent martensitic steel sheet

Shibayama, Yuki; Hojo, Tomohiko*; Koyama, Motomichi*; Saito, Hiroyuki*; Shiro, Ayumi*; Yasuda, Ryo*; Shobu, Takahisa; Matsuno, Takashi*; Akiyama, Eiji*

ISIJ International, 61(4), p.1322 - 1329, 2021/04

 Times Cited Count:3 Percentile:25.78(Metallurgy & Metallurgical Engineering)

Journal Articles

Effects of residual stress on hydrogen embrittlement of a stretch-formed tempered martensitic steel sheet

Nishimura, Hayato*; Hojo, Tomohiko*; Ajita, Saya*; Shibayama, Yuki*; Koyama, Motomichi*; Saito, Hiroyuki*; Shiro, Ayumi*; Yasuda, Ryo*; Shobu, Takahisa; Akiyama, Eiji*

ISIJ International, 61(4), p.1170 - 1178, 2021/04

 Times Cited Count:3 Percentile:25.78(Metallurgy & Metallurgical Engineering)

Journal Articles

Grain-boundary phosphorus segregation in highly neutron-irradiated reactor pressure vessel steels and its effect on irradiation embrittlement

Hata, Kuniki; Takamizawa, Hisashi; Hojo, Tomohiro*; Ebihara, Kenichi; Nishiyama, Yutaka; Nagai, Yasuyoshi*

Journal of Nuclear Materials, 543, p.152564_1 - 152564_10, 2021/01

 Times Cited Count:12 Percentile:91.16(Materials Science, Multidisciplinary)

Reactor pressure vessel (RPV) steels for pressurized water reactors (PWRs) with bulk P contents ranging from 0.007 to 0.012wt.% were subjected to neutron irradiation at fluences ranging from 0.3 to 1.2$$times$$10$$^{20}$$ n/cm$$^{2}$$ (E $$>$$ 1 MeV) in PWRs or a materials testing reactor (MTR). Grain-boundary P segregation was analyzed using Auger electron spectroscopy (AES) on intergranular facets and found to increase with increasing neutron fluence. A rate theory model was also used to simulate the increase in grain-boundary P segregation for RPV steels with a bulk P content up to 0.020wt.%. The increase in grain-boundary P segregation in RPV steel with a bulk P content of 0.015wt.% (the maximum P concentration found in RPV steels used in Japanese nuclear power plants intended for restart) was estimated to be less than 0.1 in monolayer coverage at 1.0$$times$$10$$^{20}$$ n/cm$$^{2}$$ (E $$>$$ 1 MeV). A comparison of the PWR data with the MTR data showed that neutron flux had no effect upon grain-boundary P segregation. The effects of grain-boundary P segregation upon changes in irradiation hardening and ductile-brittle transition temperature (DBTT) shifts were also discussed. A linear relationship between irradiation hardening and the DBTT shift with a slope of 0.63 obtained for RPV steels with a bulk P content up to 0.026wt.%, which is higher than that of most U.S. A533B steels. It is concluded that the intergranular embrittlement is unlikely to occur for RPV steels irradiated in PWRs.

Journal Articles

Numerical interpretation of hydrogen thermal desorption spectra for iron with hydrogen-enhanced strain-induced vacancies

Ebihara, Kenichi; Sugiyama, Yuri*; Matsumoto, Ryosuke*; Takai, Kenichi*; Suzudo, Tomoaki

Metallurgical and Materials Transactions A, 52(1), p.257 - 269, 2021/01

 Times Cited Count:9 Percentile:51.51(Materials Science, Multidisciplinary)

We simulated the thermal desorption spectra of a small-size iron specimen to which was applied during charging with hydrogen atoms using a model incorporating the behavior of vacancies and vacancy clusters. The model considered up to vacancy clusters $$V_9$$, which is composed of nine vacancies and employed the parameters based on atomistic calculations, including the H trapping energy of vacancies and vacancy clusters that we estimated using the molecular static calculation. As a result, we revealed that the model could, on the whole, reproduced the experimental spectra except two characteristic differences, and also the dependence of the spectra on the aging temperature. By examining the cause of the differences, the possibilities that the diffusion of clusters of $$V_2$$ and $$V_3$$ is slower than the model and that vacancy clusters are generated by applying strain and H charging concurrently were indicated.

Journal Articles

Effects of residual stress and plastic strain on hydrogen embrittlement of a stretch-formed TRIP-aided martensitic steel sheet

Hojo, Tomohiko*; Akiyama, Eiji*; Saito, Hiroyuki*; Shiro, Ayumi*; Yasuda, Ryo*; Shobu, Takahisa; Kinugasa, Junichiro*; Yuse, Fumio*

Corrosion Science, 177, p.108957_1 - 108957_9, 2020/12

 Times Cited Count:18 Percentile:76.44(Materials Science, Multidisciplinary)

Hydrogen assisted cracking on hemispherically-stretch-formed specimens of transformation induced plasticity-aided martensitic steel was investigated. Hydrogen charging induced cracking around the foot of the impression formed on the steel sheet, and the cracks propagated along the radial direction toward the hillside and the plains. Distributions of stress, plastic strain and volume fraction of retained austenite were analyzed employing the energy-dispersive X-ray diffraction method utilizing the synchrotron X-ray radiation at SPring-8. It was notable that the crack initiation took place in the region where the measured tensile stress was the highest. Influences of plastic strain and resulted martensitic transformation were also suggested.

JAEA Reports

Activities of Working Group on Verification of PASCAL; Fiscal years 2016 and 2017

Li, Y.; Hirota, Takatoshi*; Itabashi, Yu*; Yamamoto, Masato*; Kanto, Yasuhiro*; Suzuki, Masahide*; Miyamoto, Yuhei*

JAEA-Review 2020-011, 130 Pages, 2020/09

JAEA-Review-2020-011.pdf:9.31MB

For the improvement of the structural integrity assessment methodology on reactor pressure vessels (RPVs), the probabilistic fracture mechanics (PFM) analysis code PASCAL has been developed and improved in Japan Atomic Energy Agency based on the latest knowledge. The PASCAL code evaluates the failure probabilities and frequencies of Japanese RPVs under transient events such as pressure thermal shock considering neutron irradiation embrittlement. In order to confirm the reliability of the PASCAL as a domestic standard code and to promote the application of PFM on the domestic structural integrity assessments of RPVs, it is important to perform verification activities, and summarize the verification processes and results as a document. On the basis of these backgrounds, we established a working group, composed of experts on this field besides the developers, on the verification of the PASCAL module and the source program of PASCAL was released to the members of working group. This report summarizes the activities of the working group on the verification of PASCAL in FY2016 and FY2017.

Journal Articles

Hydrogen embrittlement resistance of pre-strained ultra-high-strength low alloy TRIP-aided steel

Hojo, Tomohiko*; Kumai, B.*; Koyama, Motomichi*; Akiyama, Eiji*; Waki, Hiroyuki*; Saito, Hiroyuki*; Shiro, Ayumi*; Yasuda, Ryo*; Shobu, Takahisa; Nagasawa, Akihiko*

International Journal of Fracture, 224(2), p.253 - 260, 2020/08

 Times Cited Count:14 Percentile:67.28(Materials Science, Multidisciplinary)

In the study, the pre-strain effect on hydrogen embrittlement property of the ultra-high-strength transformation-induced plasticity -aided bainitic ferrite steel was investigated towards application for automobile frame parts. 3-10% tensile pre-strain suppressed hydrogen-induced mechanical degradation relative to total elongation while 12-15% pre-strained specimen did not exhibit elongation after hydrogen charging. The advantageous effect of the 3-10% pre-strain was attributed to the suppression of crack initiation related to retained austenite. The TRIP by pre-straining decreased the volume fraction of retained austenite before hydrogen charging, thereby reducing existing probabilities of preferential crack initiation sites and propagation paths. Conversely, high pre-strain such as 12-15% does not effectively work due to work hardening resulting in increases in hydrogen embrittlement susceptibility and a significant increase in hydrogen content due to the multiplication of dislocations.

Journal Articles

Bayesian uncertainty evaluation of Charpy ductile-to-brittle transition temperature for reactor pressure vessel steels

Takamizawa, Hisashi; Nishiyama, Yutaka; Hirano, Takashi*

Proceedings of ASME 2020 Pressure Vessels and Piping Conference (PVP 2020) (Internet), 7 Pages, 2020/08

no abstracts in English

152 (Records 1-20 displayed on this page)